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Home > Professional PCB Manufacturing and Assembly Services - FR4PCB.TECH
PCB Manufacturing and Assembly Services - FR4PCB.TECH

Professional PCB Manufacturing and Assembly Services - FR4PCB.TECH

We provide one-stop PCB manufacturing and assembly solutions with industry-leading precision, ultra-fast delivery, and reliable quality. From prototype to mass production, we meet diverse needs of global customers in AI server, automotive, industrial, medical and aerospace fields.

Our Core Services

With advanced automated production lines and strict quality control systems, we offer flexible production solutions covering rapid prototyping, small batch and mass production, as well as one-stop OEM/ODM customization services.

Rapid Prototyping

  • No minimum order quantity (1-100 pieces available)
  • 24/48/72-hour expedited delivery (fastest 24h turnaround)
  • 100% First Article Inspection (FAI) for all prototypes
  • Supports high-complexity AI server PCB prototyping (120h turnaround)

Small Batch Production

  • 101-10,000 pieces production capacity
  • Quick production line changeover & cost optimization
  • Flexible schedule adjustment for market trial needs
  • Stable quality with full-process inspection

Mass Manufacturing

  • 10,000+ pieces with fully automated production lines
  • Monthly capacity of millions of PCBs/PCBAs
  • Strict full-process quality control for consistency
  • Customized scheduling for 500,000+ pieces orders

OEM/ODM Customization

  • One-stop service: Design → Layout → Procurement → Assembly → Testing
  • Dedicated technical support & intellectual property protection
  • Box Build Electronics Assembly (complete product integration)
  • PCB Reverse Engineering (legal authorization only)

Technical Capabilities

High Precision Assembly Technology

01005 Component Assembly

Supports high-precision placement of industry's smallest passive components (01005/0.4×0.2mm) with ±0.03mm accuracy and 99.8% yield rate (99.9% for AI server applications).

0.2mm BGA Assembly

Expertise in 0.2mm pitch BGA/QFP/QFN assembly with 100% X-Ray inspection for soldering quality. Supports BGA rework with preheating & anti-static protection.

Hybrid & Double-Side Assembly

Double-sided SMT placement (unlimited component density) + SMT+THT hybrid assembly (through-hole insertion, wave soldering, manual soldering).

AI Server Ultra Process Capabilities

UHDI Technology: Up to 8 layers HDI stack-up, microvias (0.1mm), blind/buried vias for high-density interconnects.

Ultra-Low Loss: DF values as low as 0.0012 for minimal signal attenuation in 40Gbps+ high-speed transmission.

Thermal Stability: High Tg (up to 170°C) for reliable performance in high-temperature AI server environments.

Core Technical Parameters

Technical Item Standard Capability Advanced Capability (AI Server) Inspection Standard
Minimum Component Size 01005 (0.4×0.2mm) 01005 (99.9% placement accuracy) IPC-A-610 Class 3
Minimum BGA Pitch 0.2mm 0.2mm (X-Ray 100% inspection) X-Ray 100% Inspection
Placement Accuracy ±0.03mm (CHIP) ±0.02mm (BGA) AOI Visual Inspection
PCB Layer Count 2-64 Layers 8-98 Layers (focus on 8-64) Impedance Testing (±3Ω)
Minimum Line Width/Space 3/3mil (0.075mm) 2/2mil (0.05mm) Microscope Inspection
PCB Size/Thickness Max 500×450mm / 0.1-8.0mm 0.1-12.0mm (thick copper 10-20oz) Dimension Inspection (CMM)

High Frequency & High Speed Materials

High Frequency Materials (DK: 2.2-10.6)

Rogers

DK:2.2-10.2, DF:0.0009-0.0025, -55°C to 150°C | Applications: 5G, RF, Microwave

TACONIC

DK:2.3-10.6, DF:0.0008-0.0030, -65°C to 160°C | Applications: Aerospace, Defense

ISOLA/arlon/F4BTP-2

DK:2.4-9.8, DF:0.0010-0.0040 | Applications: Telecom, Automotive, Industrial

High Speed Materials (AI Server Focus)

Material Grade Model DK Value DF Value Key Features
Panasonic M6 R5775 ≈3.0 ≈0.0012 Low loss for 10Gbps+ applications
Panasonic M7 R578 ≈3.3 ≈0.0015 High reliability for 25Gbps transmission
Panasonic M8 R579Y ≈3.6 ≈0.0020 Ultra-low loss for 40Gbps+ AI servers
TU-883/EM-370 - ≈3.4-3.5 ≈0.0035-0.0040 Cost-effective, high Tg (170°C)

Delivery Guarantee

Flexible Lead Time (Expedited Services Available for All Orders)

  • Prototyping: Standard 3-5 days | Expedited 48h | Urgent 24h | AI Server PCB 120h | PCBA Prototype 72h
  • Small Batch:
    • 101-1,000 pcs: 5-7 days | 1,001-5,000 pcs: 7-10 days | 5,001-10,000 pcs: 10-12 days
  • Mass Production:
    • 10,000-100,000 pcs: 12-15 days | 100,000-500,000 pcs: 15-20 days | 500,000+ pcs: Customized
  • Late Delivery Compensation: 1% compensation per day (max 10%) for delayed orders
  • Global Delivery: DHL/FedEx (5-7 days global delivery) | Air/Sea Freight for mass orders

Application Industries

AI & Computer

AI servers, server motherboards, industrial computers, storage devices

Consumer Electronics

Smartphones, tablets, wearables, smart home appliances

Automotive Electronics

ADAS, charging piles, vehicle control modules, dash cams

Medical Equipment

Monitors, blood glucose meters, medical sensors, diagnostic equipment

Industrial Control

PLC, inverters, industrial control motherboards, sensor modules

Communication

Routers, base stations, optical modules, IoT gateways, 5G/6G devices

Aerospace

Satellite equipment, avionics, flight control systems, navigation modules

Measuring Instruments

Multimeters, oscilloscopes, energy meters, pressure/temperature testers

Why Choose FR4PCB.TECH

Fast Turnaround

48h standard prototype, 24h urgent delivery for high-complexity PCBs

High Precision

01005 components, 0.2mm BGA, 2mil/2mil line width, ±3Ω impedance control

Strict Quality

99.8% yield rate, IPC-A-610 Class 3, ISO 13485/IATF 16949 certified

One-Stop Service

From design to prototyping, assembly, testing and global delivery

Global Service

1000+ global customers, 80% repeat purchase rate, confidential NDA agreement

Competitive Pricing

Factory-direct pricing, transparent cost breakdown, volume discounts

Technical Support

24/7 engineering support, free DFM analysis, lifetime consultation

High Complexity

2-98 layers PCB, blind/buried via, thick copper (10-20oz)

Get Your Custom PCB Solution

Contact our team today to discuss your needs and get a free quote within 24 hours.

Email: info@fr4pcb.tech | Phone: +86-181-8231-8008 | WhatsApp: +86-18123677761

Global Delivery | ISO 9001/13485/IATF 16949 Certified | NDA Protection Available